MGB V8 - R380 gearlever remote extension
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The Rover SD1 gearbox is renowned for having a poor gearchange particularly
when cold. The guy who sold me this gearbox had invested nearly
£2k on a Borg Warner T5 box as he was fed up with the gearchange
on this R380 gearbox. (The R380 gearbox is based on the LT77 SD1
box and was fitted to the later MG RV8). I found that the gear
lever remote extension placed the gearlever about 45mm too far
back in the transmission tunnel in my MGB so the extension needed
to be shortened.
I had a good look at the gearbox and remote extension and found
that the SD1 reverse detent wasn't needed as the R380 gearbox
had a built in reverse inhibitor. The reverse light switch wasn't
required for the same reason. Most importantly I found it very
difficult to select gears due to the slop in the extension mechanism.
The mechanism was rubber mounted which wouldn't have helped, but
most of the slop appeared to be due to a loose fit of the remote
shaft in it's bearings and the sloppy action of the crank connecting
the remote shaft to the main gear selector shaft. This page details
the modifications I made to the linkage to reduce the length and
to improve the gearchange. |
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This picture shows my new mounting for the remote shaft. I connected
the remote shaft directly to the main selector shaft in order to eliminate
the second crank. This lowers the selector crank to maybe 5mm above
the propshaft flange. This should be enough in my installation but might
cause problems in other installations where the rear axle travel is
greater. I found that the tubing from a Volkswagen Polo wheel brace
was a perfect fit over the main selector shaft. I welded this to the
remote shaft, and drilled a hole to bolt it to the main shaft. |
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I made some 2mm steel brackets to secure the shortened remote unit
to the gearbox. The remote is angled up towards the rear to raise the
prong in the bottom of the gearlever away from the propshaft. The top
bracket is secured by the bolts that secure the gearstick centralising
spring. The photograph was taken before I welded up the reinforcing
flange. The lower bracket was made in 1 piece and is secured to the
original lower bracket mounting holes as well as the dust cover mounting
holes. There isn't any room for a dust cover in this installation, nor
would there be room for the reverse detent mechanism. |
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The finished adapter -
The brackets hold the gearstick much more firmly than the original
brackets, and the gearchange quality is now excellent.
I also welded a couple of flanges onto the gear lever mounting bracket
as these are notorious for breaking off. I might have to modify the
gearlever itself a little as it exits the transmission tunnel just a
little too far to the right. |
The gearshift works reasonably well in the car. It's very precise but sometimes
a little notchy - particularly when going into reverse and changing down
to second or first. There is quite a wide gait - presumably due to my modifications,
but it's fine with a short gear lever.
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